Product Overview
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This PPCW series chuck-type automatic pipe welding machine is mainly used for prefabricated automatic welding of pipes in various industries. It uses a chuck-type main unit to clamp and drive the rotation of the workpiece end, while the cantilever welder travels to each weld seam position for welding. With a single clamping operation, it can automatically weld seams at different positions on the pipe section; both bevel butt girth welds and socket fillet welds can be welded automatically. In addition, an inner-torch welding mechanism, oscillation mechanism, welding power source, and control functions can be added to the mobile cantilever welder to achieve simultaneous inner and outer dual-torch welding of flange fillet welds.
Product Brochure
Showcase product details and real application scenarios from multiple angles
Welding Quality
Stringent process standards ensure the reliability of every weld
- Inspection qualified: Excellent welding quality, weld seams pass RT/UT inspection;
- Mechanical properties: Meet mechanical performance test requirements such as pressure test, impact, tensile, and bending;
- Neat appearance: Welds are well-formed and smooth, free of pores, undercut, cracks, slag inclusions, incomplete penetration, lack of fusion, and other defects.
Product Specifications
Overview of specifications, models and technical performance indicators
| Equipment Model | PPCW-12/16 | PPCW-24 | PPCW-32 | PPCW-40 |
|---|---|---|---|---|
| Applicable Pipe Diameter | DN30-300/400 | DN50-600 | DN100-800 | DN200-1000 |
| Workpiece types | Pipe + pipe, pipe + elbow, pipe + flange, pipe + tee, pipe + reducer, pipe + end cap, pipe fitting + pipe fitting, etc. | |||
| Applicable Materials |
Carbon steel, alloy steel, stainless steel, low-temperature steel, duplex stainless steel, titanium alloy, etc.
（Optional configuration for welding aluminum alloy, aluminum-magnesium alloy, etc.）
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| Applicable Bevel Types | I, V, U, double-V, double-V + U and other bevel forms | |||
| Applicable Workpiece Welds | Bevel girth welds / socket fillet welds, with optional longitudinal seam welding function | |||
| Welding Process |
TIG
Hot-wire TIG
GMAW
SAW
PAW
（One or more of the above processes can be selected in combination.）
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| Welding Method | The workpiece rotates, and the welding torch can weld with horizontal oscillation / inclined oscillation / no oscillation | |||
| Multi-layer, multi-pass welding | You can choose single-layer welding, or continuous automatic multi-layer, multi-pass welding | |||
| Control Method | WPS welding procedure expert database system, with manual jog control / automatic program control | |||
| Basic Equipment Configuration |
Chuck-type main unit + mobile cantilever welder + support trolley + rail system + welding power source
（When equipped with inner-torch welding: inner-torch welding mechanism + oscillation mechanism + welding power source + control software package）
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| Optional Main Unit Configurations |
Chuck tilting type
Chuck lifting type
Chuck lifting & tilting integrated type
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※ As the product is continuously upgraded and operating conditions vary across industries and users, the configuration and performance parameters are subject to the specifications at the time of order.
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